
Panel-Mount Tube Union Connector
Engineered from semiconductor-grade virgin fluoropolymer resins, this panel-mount tube union connector establishes a secure, zero-contamination fluid transition across enclosure walls and partition barriers for high-purity industrial and ultra-clean fluid systems.
Product Overview
Engineered from semiconductor-grade virgin fluoropolymer resins, this panel-mount tube union connector establishes a secure, zero-contamination fluid transition across enclosure walls and partition barriers for high-purity industrial and ultra-clean fluid systems.
Core Performance Highlights
Trace Metal Purity: Manufactured from ultra-pure PFA (equivalent to high-purity semiconductor-grade resins) and modified PTFE materials with extremely low extractable levels, preventing ionic leaching in sensitive DI water and chemical loops.
Rigid Bulkhead Retention: Extended threaded body paired with heavy-duty hex locking nuts ensures secure mechanical anchoring through control panels up to 15.0 mm thick.
Vibration-Resistant Grip: Advanced dual-ferrule compression architecture prevents tube blow-off under pressure surges up to 1.0 MPa without constricting the internal fluid pathway.
Flow Optimization: Smooth interior bore transitions eliminate fluid dead zones, minimize pressure drop, and prevent particle accumulation during high-frequency purging cycles.
Structural & Installation Configuration
External Bulkhead Anchoring: Precision-machined machine threads and matching hex locking nuts anchor the fitting securely against equipment enclosure walls.
Partition Line Transition: Connects matching fluoropolymer tubing (PFA, FEP, PTFE) on both interior and exterior sides using dedicated compression nuts and internal wedges.
Anti-Twist Alignment Flats: Integrated wrench flats on the main body prevent rotation during panel installation, protecting internal connections from torsional stress.
Visual Verification Port: Semi-translucent body composition allows operators to visually inspect tubing insertion depth and fluid flow status during assembly.
Technical Specifications
|
Parameter |
Specification Details |
|
Body Material |
Semiconductor-Grade Virgin PFA / High-Purity PTFE |
|
Nut Material |
PFA / PVDF |
|
Compatible Tubing |
PFA, FEP, PTFE (Shore D 55–65) |
|
Size Range |
Fractional: 1/4", 3/8", 1/2" Metric: 6mm, 8mm, 10mm, 12mm |
|
Working Pressure |
Up to 1.0 MPa (145 psi) at 20°C |
|
Temperature Range |
-20°C to +200°C (-4°F to +392°F) |
|
Panel Hole Diameter |
14.5 mm to 24.0 mm |
|
Max Panel Thickness |
Up to 15.0 mm |
Step-by-Step Installation Guide
Panel Preparation: Drill a clean, burr-free mounting hole matching the required cutout dimensions for the target thread size.
Bulkhead Insertion: Insert the threaded body through the panel from the exterior side, ensuring the sealing washer sits flush against the wall.
Locknut Tightening: Thread the hex nut from the interior side and tighten to the recommended torque specification (e.g., finger-tight plus designated wrench turns or specific $N\cdot m$ limits per size) while holding the body flats stationary.
Tubing Connection: Cut the fluoropolymer tube squarely, slide the compression nut and ferrule onto the tube, insert fully, and tighten securely.
Industrial Applications
Wet Etching & Cleaning Systems: Direct routing of high-concentration acids and chemical mixtures through enclosure walls in semiconductor manufacturing.
Ultrapure Water Loops: Transporting high-resistivity DI water across distribution skids and tool interface panels.
Chemical Delivery Modules: Secure partition transit for bulk chemical distribution lines in cleanroom fabrication facilities.
Analytical Instrument Chassis: Fluidic routing for diagnostic equipment requiring absolute chemical inertness.
Customization Options
|
Customization Option |
Available Specifications |
|
Thread Standards |
Special NPT, BSPT, UNF, or custom metric thread pitches |
|
Reduction Bores |
Mixed tube outer diameter transitions (1/2" to 3/8" bulkhead) |
|
Advanced Compounds |
High-temperature modified PFA for thermal cycling up to 220°C |
|
Cleanroom Packaging |
ISO Class 4 double-bagged vacuum sealing with DI water flushing |
Quality Assurance Standards
Raw Material Traceability: Full lot documentation from virgin resin pellets to finished molded components, meeting stringent industrial compliance.
Dimensional Inspection: 100% optical and contact measurement of critical sealing surfaces and thread tolerances.
Pneumatic Pressure Testing: Routine proof pressure testing and helium leak detection performed on production batches.
Cleanliness Verification: Ion chromatography testing to verify trace metallic and anionic cleanliness levels.
Frequently Asked Questions
Q: What is the maximum recommended panel thickness?
A: Standard models accommodate panel thicknesses up to 15.0 mm using extended threaded bodies.
Q: Are these connectors reusable after disassembly?
A: The body and components can be reused, but replacing the front sealing ferrule is recommended to maintain optimal pressure integrity.
Q: What torque should be applied to the bulkhead nut?
A: Torque limits depend on thread size (e.g., generally ranging from specific manufacturer-recommended N•m values for 1/4" to 1/2" fittings); always refer to the official technical datasheet or installation manual to avoid over-compression.
Q: Can these fittings handle continuous high-temperature chemical exposure?
A: Yes, virgin PFA construction provides continuous operation up to 200°C while resisting degradation from aggressive industrial acids, bases, and ultra-pure water.
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